About Ultrasonic Welding Gun
We are a reputed manufacturer of Ultrasonic Welding Gun in the market. This is used for ultrasonic welding, for thermoplastic injection moulded components, is a process that uses mechanical vibrations above the audible range. The vibrations, produced by a welding sonotrode or horn, as it is generally known, Ultrasonic Welding Gun is used to soften or melt the thermoplastic material at the joint line.
Product details
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Application
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Welding Industries
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Frequency
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20 kHz - 35 kHz
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Voltage
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900WATT TO 1200 WATT
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Country of Origin
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Made in India
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Material
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Stainless Steel
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Warranty
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12 Months
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Brand
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Unisonic Engineers
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Precision Welding for ThermoplasticsDesigned for seamless spot and seam welding, this ultrasonic welding gun is ideal for ABS, PVC, PET, PP, PE, Acrylic, and other thermoplastics. Its ergonomic design and lightweight build enhance maneuverability, allowing operators to work efficiently in various industrial settings without compromise.
Advanced Control and Safety FeaturesThe welding gun offers the flexibility of digital or analog controls, a trigger switch, adjustable welding times, and overload/overheat protection. These features empower users to set precise parameters while ensuring machine and operator safety throughout extended use.
Durability Meets PortabilityConstructed from high-quality alloy steel, engineering plastics, and a titanium alloy horn, the gun withstands tough conditions and intensive use. The air-cooled system and anodized coating provide longevity, while the compact form factor makes it easy to transport and operate anywhere.
FAQ's of Ultrasonic Welding Gun:
Q: How does the ultrasonic welding gun operate during spot and seam welding of thermoplastics?
A: The gun uses high-frequency ultrasonic vibrations to create localized heat at the interface of two thermoplastic materials, causing them to fuse. The operator controls the process via a trigger switch and adjustable welding times, ensuring accurate and uniform welds.
Q: What materials can be welded using this ultrasonic welding gun?
A: It is suitable for a range of thermoplastics including ABS, PVC, PET, PP, PE, Acrylic, and synthetic fabrics, making it versatile for various industrial and production applications.
Q: When is it beneficial to use an ultrasonic welding gun over traditional welding methods?
A: Ultrasonic welding is beneficial when a clean, strong, and precise bond is required without adhesives or fasteners. It is ideal for applications demanding minimal residue, reduced production noise, and improved cycle times.
Q: Where can this ultrasonic welding gun be effectively utilized?
A: The gun is well-suited for factory assembly lines, onsite repairs, laboratories, packaging units, and anywhere portable, spot welding of plastics or synthetic materials is required.
Q: What process adjustments are available on the welding gun for different materials or weld types?
A: Operators can adjust welding time from 0.1 to 5 seconds and select the appropriate frequency (20 kHz or 28 kHz) and power output (600 W to 1200 W) based on the material and thickness for optimal results.
Q: How does using this ultrasonic welding gun benefit productivity and safety?
A: Its portable design, ergonomic grip, and low noise operation (< 70 dB) enhance productivity by reducing operator fatigue and ensuring quiet workspaces. Integrated overload and overheat protections also safeguard both user and equipment.
Q: What maintenance is required to ensure optimal performance of the welding gun?
A: Regularly inspect the cable, horn, and anti-slip grip for wear, clean the tip, keep the air-cooling vents clear, and follow manufacturer guidelines for storage and care to maintain top performance and long service life.