Semi Auto Ultrasonic Welding System

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MOQ : 01 Unit

Semi Auto Ultrasonic Welding System Specification

Composition
Ultrasonic Generator, Press System, Transducer, Control Unit

Operating Temperature
5C - 40C

Application
Plastic Welding, Automotive, Electrical, Medical

Operating Voltage
220V AC, 50/60 Hz

Material
Mild Steel, Stainless Steel, Aluminium (Machine Body and Components)

Diameter
Applicable Horns: 10 - 25 mm

Melting Point
Not Applicable for Welding Machine

Coating
Powder Coated Body

Control System
Microprocessor Based Digital Control

Power Output
800W, 1200W, 2000W models

Dimensions
700 mm x 450 mm x 1150 mm (L x W x H)

Machine Weight
Approx. 70 kg

Operation Mode
Semi-Automatic (Manual Loading/Unloading)

Frequency
15 kHz / 20 kHz / 35 kHz options available

Welding Area
Up to 50 mm x 50 mm

Safety Features
Emergency Stop, Overload Protection

Display
Touch Screen/LED Display

Cycle Time
0.5 1.5 seconds

Semi Auto Ultrasonic Welding System Trade Information

Minimum Order Quantity
01 Unit

Supply Ability
20 Units, , Per Month

Delivery Time
7 Days

About Semi Auto Ultrasonic Welding System

Semi Auto Ultrasonic Welding System is used for applications involving both similar and dissimilar joints as well as the welding of polymers. The process is used to produce lap joints in metals, plastic sheets and plastic films in varied shapes as wires (crossed or parallel), ribbons and flat surfaces. Semi Auto Ultrasonic Welding System can be availed from us at competitive rates.

Product details

Frequency	20 KHz
Machine Weight	90 Kg (Approx)
Model Name/ Number	ULTRAWELD 2000
Power	2000 W
Voltage	220 V
Welding Area	150 - 300 mm
Welding Pressure	Adjustable Up To 6 Bars
Brand	Unisonic Engineers

Available Models:

ULTRAWELD 4.200 : 15Hz/ 4.200 Watt
ULTRAWELD 1200 : 20kHz/ 1200 Watt

Efficient Plastic Welding with Advanced Technology

Achieve consistent and high-quality welds in plastics using cutting-edge ultrasonic welding technology. The system's digital control unit and touch/LED display help operators monitor welding parameters in real-time, optimizing each cycle with remarkable accuracy and minimal downtime.

Versatility for Diverse Applications

Suitable for automotive, electrical, and medical device assembly, this semi-automatic welding equipment adapts to varying production volumes. It accommodates horn diameters from 10 to 25 mm, making it ideal for customized applications and demanding industrial settings.

FAQ's of Semi Auto Ultrasonic Welding System:

Q: How does the semi-auto ultrasonic welding system operate?

A: The machine uses high-frequency ultrasonic vibrations (15 kHz, 20 kHz, or 35 kHz) to generate heat at the joint of two plastic components, melting and fusing them together. The process is managed by a microprocessor-based digital control for consistent results, with operators manually placing and removing parts.

Q: What materials and applications are suitable for this welding system?

A: Designed for plastics, the system is widely used in automotive, electrical, and medical industries for assembling components where precision and cleanliness are required. It is ideal for welding small parts up to 50 mm x 50 mm.

Q: When is it beneficial to use ultrasonic welding versus other joining methods?

A: Ultrasonic welding is advantageous when speed, clean joints, and material integrity are essential. With quick cycle times (0.5-1.5 seconds) and no need for adhesives or solvents, it's best for high-throughput and contamination-sensitive applications.

Q: Where can this welding system be installed and used?

A: Its compact dimensions (700 mm x 450 mm x 1150 mm) and manageable weight (~70 kg) allow installation in most industrial workshops and assembly lines. It requires a 220V AC power supply and can operate at temperatures from 5C to 40C.

Q: What are the key benefits of the microprocessor-based digital control and touch screen/LED display?

A: The digital controls ensure high precision over the welding parameters like power and duration, improving repeatability and product quality. The intuitive touch/LED display makes setup and operation straightforward, reducing the learning curve for new operators.

Q: How does the machine ensure safety during operation?

A: The welding system is equipped with emergency stop buttons and overload protection, safeguarding users and equipment from unexpected issues during operation.

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